I know, it has been a while since my last blog. But I only write when I have something to write about. And I do have some news on the Merlin Lite. A container with a Merlin II and a couple of Merlin Lites, plus our new STOL wing arrived just barely in time to get it unloaded and off to Oshkosh. We unloaded one Merlin Lite directly to the trailer going to the show.
Our perfect plan of flight testing before the show was torpedoed. But even if the container was not delayed, we had too much finishing work to do and do not want to rush this.
The Oshkosh trip was 8 hours Tampa to Alabama, 8 hours return to Tampa, 18 hours to Oshkosh, 18 hours return to Alabama, then 8 hours back to Tampa mostly pulling a trailer. A couple days on each end for set-up and packing. This is my 46th straight year at the show. Might get used to it one year.
In our booth we showed the 750 ultralight floats, the new Merlin Lite with a Vittorazi Cosmos 300 installed, the militarized Merlin, our new Merlin Hyper-STOL wings, and a turbine hybrid generator from our Redline friends.
On the left is 3D printed 81mm mortar in the Merlin internal stores. On the right is the 3D printing of the air-to-air refueling port for the autonomous refueling project.
Our proof-of-concept Merlin for the military was equipped with bomb bay doors, Starlink, and an ISR gimbal. This aircraft has:
Long endurance and range
300+ payload
Internal stores with bomb bay doors
Hard mounts for munitions such as Hellfire or Barracuda missiles: Force Multiplication
Gimbal for ISR
Starlink/Starsheild
STOL performance and runway independent
Air-to-air autonomous refueling port
We had a HUGE amount of interest for our new Hyper-STOL wing and for the military applications of the Merlin. More than a couple 4-Star Generals stopped by.
Here is what the Vittorazi Cosmos installation looks like. The new cowl looks great!
The second Merlin Lite has a Polini 260 engine installed. Now that the show is over, we are busy preparing both aircraft for flight testing. We will have flight test data and plenty of photos and video coming up from that work.
We also received the first Merlin II for the USA market. This aircraft has a Rotax 915iS and MT propeller installed. M-Squared will install the twin Dynon panel and autopilot. Then flight testing and more photos/videos. The Merlin II is not new as we have been selling them in Europe for years. Just new to the USA, and a pretty good aircraft for the MOSAIC class.
Thanks to all my slave labor, I mean volunteers that helped me get through this show. Long list. But could not do it without them.
There may or may not have been some Czech beer smuggled in the last container. Evidence is evaporating quickly.
This will be a long post covering nearly everything. Bout time too I know. But I only post when I have something to share. And now I can share a lot of our progress and innovations.
However, it is Easter weekend so let’s start with a few images of a beautiful church in Olomouc, Czech Republic. I do not know how many decades it took to make this church, but it is magnificent, as most churches are in Europe.
I am now on a train returning to Prague then flying to USA. Just in time to prepare for the SNF show beginning next week. Oh great, a week in Florida sun, just after I had a skin cancer surgery on my head. that’s what 46 years of Oshkosh and SNF gets you I guess.
Let us start with Merlin Lites. Perhaps the most controversial topic. Short engine recap: We had too many issues with the Polini 303 to be comfortable with it. We began the installation of the Vitorazzi Cosmos 300 which has come on strong in the PPG market. And we are flying with it on the TrueLite and find it to be an excellent engine. But installation has dragged on. The engine, like the Polini, is not designed to fit inside a cowl. Exhaust sticks out one way, carb another, spark plugs a third vector. All challenges for us. But now we are quite close to running the engine.
We have 3D printed an intake manifold with a 70-degree elbow. We have re-welded the exhaust to fit better. And modified the cowl to enclose the cylinder head and spark plugs. The installation is nearly complete.
Here you can see the cooling system, fuel system, and electronics all mounted.
For the panel, we are installing a row of circuit breakers and switches to control the engine, avionics, strobes, and trim.
We are considering switching to the MGL Blaze Flight-3 instrument as it can provide all we need for avionics and most of what we want for the EMS. The IFD-Net EFIS we were using is no longer in production, plus, we just found out we have to send any faulty units back to Italy for service. Not really acceptable.
The panel layout has the trim indicator and rocker switch on the left, the EFIS/EMS next, a row of CBs and switches, then the start button and mag switches. Plenty of space for your iPad. Two fuel gauges will be located in the spar lightening holes above. Fuel on-off valves either on the panel left side or below the panel in the center.
I ordered a Blaze ASV-2 for the electric-powered Merlin Lite. We do not need fuel gauges, CHT, RPM, or other engine sensors.
I have noticed that Polini has sorted the 303 issues with the introduction of a new model: The Thor 260.
This engine already has an excellent reputation and, as we already have the engine mount, cowl, and installation done, I thought we should give it a go.
Here is the Thor 260 as I uncrate it at the factory. Our plan now is to ship both Polini and Cosmos-powered Merlin Lites to our build center at M-Squared around the end of this month or very early in May. We will only need a few days to prepare them for flight, and we can fly both aircraft side-by-side for comparison.
As posted previously, we have 8 Merlin Lites mostly finished with stock of both long and short wings. In May, we begin construction on another batch of 8. We are already confirming specs and order details with our customers. See photo above showing throttle and brake assembly and parking brake. Not many ultralights have anywhere near the features the Merlin Lite has.
And now on to the Electrolite, the Merlin Lite with electric power system. We now have completed the assembly of 2 battery packs and are building the composite housing. The batteries are fully functioning so we can now install and program the inverter/controller.
We are approaching static motor tests which means flying is right around the corner! We will keep this aircraft in CZ for extensive flight testing and to prepare operating manuals and POH. An inexpensive and viable electric motor glider is coming soon with a viable 1- hour flight time expected.
Now on to TrueLite news. We are more than 1/2 way done with our first TrueLite build at M-Squared and it is starting to look like an aircraft. We plan to use this aircraft to test and demonstrate some of our military technology such as fully autonomous flight and our patent-pending Small Hybrid Aerial Computer (SHAC) used for precision munitions targeting.
The test pilot (me) is only there for the ride. A ground controller will do all the actual flying including the take-offs and landings. Having a pilot on board circumvents all the UAV restrictions. And grapefruit will probably be our munitions.
As a proof-of-concept for the LEOPARD and Hyper-STOL projects, we designed and built probably the most complex and beautiful wing ever on an LSA-class aircraft. 2 sets of wings are nearly finished. We will be flight testing in USA and Slovakia.
The wing has retractable leading-edge slats and double-slotted Fowler flaps. And is 3D tapered. This is all very complex and deserves a post of its own which I will make later. Finally, a true STOL wing with high cruise speeds! Aeromarine keeps raising the bar!
I nearly forgot, we have now completed the flight testing of our own reduction drive system for the Vtwin. And now offer a firewall forward package for all the Kitfox’s that will need to replace their Rotax 582 power.
And finally, we close in on the completion of a Merlin II with a Rotax 915iS installed and a MT 3-blade constant-speed propeller. This should be fast!
This Merlin II has control yokes and bomb bay doors.
We won’t have much to show at SNF, but by the time Oshkosh rolls around we will be fully into deliveries and showing some of our tech.
A recent KITPLANES Magazine feature explores how Starlink satellite technology is bringing reliable in-flight connectivity to experimental and homebuilt aircraft.
With compact solutions like Starlink Mini, pilots can now access real-time weather, communication, and data services—even in remote areas where traditional coverage is unavailable.
For experimental aircraft, installation can be straightforward, with systems designed to work within standard onboard power configurations. As satellite connectivity continues to evolve, it opens new opportunities for safety, navigation, and overall flight experience in light aircraft.
Aeromarine LSA continues to monitor and explore technologies that enhance capability and usability across its aircraft platforms.
https://www.aeromarine-lsa.com/wp-content/uploads/2026/03/starlink.jpg429600Dianahttps://www.aeromarine-lsa.com/wp-content/uploads/2020/08/aeromarine-logo.pngDiana2026-03-19 19:29:352026-03-19 19:31:29Starlink Connectivity Expands Possibilities for Light Aircraft
Aeromarine LSA’s V-Twin engine is featured in the December 2025 issue of KITPLANES Magazine, highlighting its role as an affordable, modern alternative to traditional two-stroke aircraft engines.
Designed specifically for light sport and experimental aircraft, the 60-horsepower four-stroke V-Twin offers a balance of performance, simplicity, and cost efficiency—particularly as legacy engines like the Rotax 582 become increasingly difficult to source.
The article outlines the engine’s aviation-specific design, including a custom reduction drive, liquid cooling system, and simplified installation package. With growing real-world flight time and expanding compatibility across multiple aircraft platforms, the Aeromarine V-Twin continues to gain traction among builders.
https://www.aeromarine-lsa.com/wp-content/uploads/2026/03/aeromarine-v-twin.jpg600800Dianahttps://www.aeromarine-lsa.com/wp-content/uploads/2020/08/aeromarine-logo.pngDiana2026-03-19 19:24:202026-03-19 19:31:47Aeromarine V-Twin Engine Featured in KITPLANES Magazine
THERE’S SOMETHING almost ironic about how the most affordable sport aircraft on today’s market traces its lineage to the Czech Republic, a country that wasn’t even on most pilots’ radar screens twenty years ago. Yet the Aeromarine Merlin Light Sport Aircraft represents perhaps one of the best answers to the age-old aviation question: “How do I get in the air without breaking the bank?” There Merlin’s story begins in the workshops of Czech Aircraft Works, where the original design took shape, in the former Soviet era Let a.s. factory in Kunovice, Czech Republic. When Chip Erwin, a serial aviation entrepreneur with four decades of experience bringing affordable aircraft to market, encountered this Czech-designed single-seater, he recognized something special. Excerpted from Kitplanes. Read more here
https://www.aeromarine-lsa.com/wp-content/uploads/2026/03/f0008-01.jpg.webp675785Dianahttps://www.aeromarine-lsa.com/wp-content/uploads/2020/08/aeromarine-logo.pngDiana2026-03-18 15:21:222026-03-18 15:23:12Personal Sport Aviation Comes of Age: Aeromarine Merlin
Greetings from Prague, now Amsterdam, missed my flight home. Oh, wait, now in Atlanta.
This might be a long blog. So, let’s get started. I will start with the Merlin Lite as that is what most are waiting so long for.
The Cosmos engine is installed, and the systems are going in systematically. We are now very close to completing this installation and getting on with flying tests. Notes:
Cooling system is installed.
Fuel system is installed.
Engine mount is finished.
Cowl is mostly finished.
Air intake elbow is waiting on Vittorazi approval.
Cosmos cowl, engine installation, and instrument panel.
Have a look at the new baggage compartment.
We have made a LOT of progress with the electric power system.
First and 2nd battery packs are finished.
Cooling system is installed
Motor and controller are installed
Panel is prepared with EFIS and trim.
Charger is in stock.
Cowl is finished.
Look close to see small radiator and water pump for controller and motor cooling.
Battery specs are 400 volts and 10 KWh in size utilizing Tesla 21700 cells. Weight is only 30 Kg. We expect a solid hour of flight time on the Electrolite. THIS WILL BE A REALLY GREAT AIRCRAFT!
We have the Merlin Lite airframes ready! See photos of airframes 1 through 8.
Plus, both long and short wings finished.
First container is planned for end of January and another container shortly after. A couple of Merlins are also ready to ship along with the first Merlin II for USA.
In other news:
The Merlin, with me on the cover, was the feature article in November Kitplanes. And in December Kitplanes there is a great article on our Vtwin engine. I will post both articles separately soon.
Some images from Alabama:
In TrueLite news, our first builder is rapidly progressing:
Plus, we will be making another TrueLite delivery soon. Next one to Kentucky. And assembly of kits begins in Alabama.
Floats:
We shipped a 750-float kit. Here is what it looks like:
The bigger 1450 amphibious floats are also in production:
This super nice Merlin with a Rotax 582 is available.
This basically new Merlin with less than 30 flight hours is ready to ship. Nice panel. We can swap ASI to MPH or leave in KPH as it makes you think you are going faster.
Last flight leg then I get another round of jet lag.
Cheers,
CHIP
https://www.aeromarine-lsa.com/wp-content/uploads/2025/12/IMG20251210090935.jpg10991954Chiphttps://www.aeromarine-lsa.com/wp-content/uploads/2020/08/aeromarine-logo.pngChip2025-12-16 19:30:592026-01-27 21:36:54Plenty of news from this Czech Trip
Yes, the blown-out Achilles tendon did set me back, but not our engineering team. We are making a lot of progress.
TrueLite kits are in stock. Most of our orders are for assembled and flight tested TrueLites. Paul is preparing for the assembly and kits are shipping.
Merlins are getting finished, test flown, and delivered. We still have a back log in the build center but finally getting unplugged. We are flying 20-40 hours or more on each Merlin prior to handing over to the customers.
We are also flying a Merlin extensively in Slovakia as part of the Vtwin engine certification for the EU. This work also applies to the installation packed we have developed for the Kitfox aircraft. There are hundreds of Kitfoxes and other aircraft flying on the Rotax 582 that have no replacement engine until now.
We are working very closely with the Vitorazzi engineering team to make their first tractor installation of their Cosmos 300 engine. If you recall, we selected the Polini 303 engine initially but had so many issues we were not comfortable to deliver this engine to our customers. Vittorazi came along with their new Cosmos engine and nearly all the PPG market switched as well as us. But the Cosmos was not available in a tractor version. Vittorazi said they would have it for us in 3-4 months which turned into 15 months. But now we have the tractor engine and are finalizing the installation.
We initially proposed an inverted installation for a better fit inside the cowl and better prop position. Vittorazi shot that down for a variety of reasons so back to the drawing board.
There were also issues fitting the carburetor and intake manifold. Vittorazi approved an elbow that should work and will be tested soon.
This week our engineers will finish the documentation and within two weeks should have the engine mount, cowl, and other items prepared and installed. I am on standby to fly to CZ for the first test flights. Looks good for October. We can run through the test flight protocols and finally get a batch of Merlin Lites finished and shipped.
We are also finishing a Merlin II with a Rotax 912iS installed. I will have photos as soon as it leaves the paint booth.
And finally, some news about the Electrolite. We are now preparing battery pack #2. Here are some of the battery case strength tests.
Everything is tested and documented for certification. The strength tests are now completed. We have the charger and BMS prepared. Instrumentation is nearly completed. First test flights are expected in 1-1/2 months.
Show #45 for me is in the books. Tuff show for me after 40 hours of driving from FL to AL to WI and back. I have to credit Graham (#13) and my son Davi for help with the driving and Brian, Ben, Graham and Davi for the show help. I was hardly outside of the RV.
It was too much effort this year so only 1 of 3 aircraft and no floats made it to the booth.
We promoted Hybrid Aerospace and Redline Turbines well.
The turbine and subsequently, the hybrid turbine are being prepared for installation to a Merlin II. This is a bigger technology advance than it may seem. The range extension is huge for those trying to screw themselves into the air on battery power alone. Plus, we eliminate the ‘impossible turn’ should there be an engine failure on take-off.
Not so much to see in the booth. We had a squatter park his mobile home in our extra space. No idea what he was thinking but nice try.
Random news clips:
The Cosmos tractor engine finally arrived at our factory, and we can quickly make the engine and cowl installations and get this Merlin Lite flying. The E-Prop also is in stock. This is HUGE. We waited a year for Vittorazzi to finish this new design. Great news for Merlin Lite customers. The Polini was the best engine choice at the time but now we know better.
We are closer to flying the electric Merlin Lite, but not just yet. I need to go to Czech but I also need to sort my ankle out at least another month.
2 more Merlins are flying in Alabama and will soon be handed over to the customers. Finally, the build center space will be opening up and more Merlins will get flying as we have sorted a lot of details.
MOSAIC is now signed off by the FAA. We have a plan for our MOSAIC offer. Watch this space.
The FAA briefed a select group of manufacturers prior to their announcement. The clean stall speed has increased to include a few of the faster legacy aircraft. That will allow Aeromarine to design a much faster personal aircraft that will still have STOL performance. This will be fun.
TrueLite kits finally arrived!!!! We will ship some kits and assemble the rest of the kits.
TRUELITE KITS IN STOCK!
We now begin test flights of our new cogged belt reduction drive.
More details to follow as we flight test.
Big winner at the Seaplane Corn Roast with a new shirt and an instrument ground school course.
Shout out to Davi who just graduated from CVUT, the best technical school in CZ and one of the top schools in the entire EU. His focus was on computer science and machine learning (AI). In 2 weeks, he returns to Prague to start his first real job. And his part time job supporting Aeromarine’s technology.
The orthopedic surgeons tell me a 100% rupture of the Achillies tendon is a life changing event. At 68 years old this year I tend to agree with them. A measurable part of my remaining life will be spent hobbling around. I can expect full recovery in 1 year, if I follow their instructions but I am a very bad patient. I need to set up the Oshkosh booth and limp around meeting customers. My hockey buddies wish me a speedy recovery for my ruptured uterus. I get no respect.
I had surgery 1 month ago so 11 more months to go. I just returned from a round trip to our Mobile, AL build center taking the TrueLite there for Oshkosh prep. And, in two weeks I need to drive back to Mobile, pick up a trailer, and drive to Oshkosh. This year will be a busy year but aren’t they all. #2025 will be my 45th year at Oshkosh. Maybe I can get me one of those electric scooters?
Prior to the show, I am invited to make a presentation at the Cafe Symposium on Electric Aircraft.
I made a presentation at this Cafe event some 10 years ago and predicted UAMs would sprout wings and hybrid propulsion. I also said aircraft used to crash and burn but with electric they would burn and crash. Took them 10 years to invite me back. But my predictions became reality. This year I will be presenting our patented hybrid prolusion system.
Here are some sneak peek photos of the turbine hybrid we will have in our booth.
We planned on having the electric propulsion system for the Merlin Lite and TrueLite finished and on display also but that will be completed too late.
The 9 KwH battery is basically done now. The Merlin Lite on electric power (Electrolite®) is expected to fly by the end of July. Watch this space!
In breaking news for the Merlin Lite customers, Vitorazzi finally completed the tractor version of their Cosmos 300 engine and said they would ship the first engine to us now. We have all those Merlin Lite airframes waiting for this engine. TPA will make the cowl and engine mount, and full installation ASAP then make test flights and start shipping!
In other breaking news AVIAD has shipped 4 TrueLite kits to us by air yesterday. We will begin our TrueLite assembly line after Oshkosh.
We have this almost new Merlin with Rotax 582 available for anyone interested ina good deal for a beautiful Merlin. Can be upgraded to the Vtwin when the 582 wears out.
We have 2 more Merlin building hours now.
Here is one nice Merlin ready for another flight test. So many t-storms have limited our flying a bit, but we carry on.
Here is a prototype model of our Hyper-STOL wing. Maybe I will show it at Oshkosh if I can get it done in time.
I have a forum at 8:30 Thursday the 23rd at Oshkosh Forum workshop area. I better get busy preparing for it!
I will be talking about how our military projects help us develop really cool aircraft that can be flown under the upcoming MOSAIC LSA rules. How about a Hyper-STOL Merlin? Or a 150 mph Merlin with retract gear and constant speed prop? Working now on patent #5 and advancing aerospace technology!
I may be crippled for a while, but I can still work on new technology and develop my idears.
As usual, I have a big agenda when I visit Czech. This trip I scheduled a few extra days to cover everything. In no particular order:
We are building a Merlin II with a Rotax 915iS for a customer in the USA. It is now in the paint shop. New engine mount was built for this engine.
The electric power system is nearly finished! We purchased a spot welder to build our own battery packs. Above you can see the battery pack frame. It will be a composite box that fits inside the aluminum frame. And the small pump is for cooling the motor and controller. Test flights will be in June! We may air ship the electric power to USA for display at Oshkosh then installation to a Merlin Lite in USA.
In other Merlin Lite news, Vittorazi is finally shipping us and engine so we may fabricate the cowl and engine mount. Then, we expect a steady stream of engines. They promised us a tractor version of the Cosmos 300 8 months ago. Seems like we can’t catch a break on delivering any aircraft. But not for lack of effort.
Here are 3 100% finished Merlin Lite airframes. And another 6 Merlin Lite kits built around 50%. We planned to finish those kits in our USA build center but now will continue assembly in CZ as we have to wait for the engines.
Two Merlins are ready to ship. We also have this perfect demo Merlin with a Rotax 582 available.
There is some good news: We are delivering Merlins now. We flew some 150 hours on one Vtwin Merlin and up to 15,000 feet as well. Now in the customer’s hands. And now that we are past those pesky issues, we will be flying and shipping Merlins regularly. That includes getting parts and upgrade kits out to builders.
These images are of a Kitfox installation of the Vtwin. There are a lot of Kitfoxes out there with worn out 582 engines.
And once in a while we ship our 1450 amphibious floats. We also have 750 floats for ultralights in stock.
Here is a universal jig we use to make the flaps and ailerons and other flying surfaces perfect. We can cleco fixtures in any position for any assembly.
Last but not least, TrueLite kits are finished. Francesco is just waiting on crates so he can pack and ship.
Cheers,
CHIP
https://www.aeromarine-lsa.com/wp-content/uploads/2025/05/D_E5_side.png8801863Chiphttps://www.aeromarine-lsa.com/wp-content/uploads/2020/08/aeromarine-logo.pngChip2025-05-20 19:13:402025-05-20 19:13:40Report from May 2025 Czech Trip